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關于玻璃鋼纏繞容器質量的幾個問題

1、 玻璃鋼容器(qi) 纏(chan)繞(rao)工(gong)藝中(zhong)的增股減層(ceng)問題
  纏(chan)繞(rao)工藝(yi)中,恰當(dang)增加(jia)(jia)纖(xian)維(wei)股數(shu),減(jian)少(shao)(shao)纏(chan)繞(rao)層數(shu),是進步容(rong)器消費效(xiao)率的措施(shi)之一(yi)。但是,在(zai)應(ying)用時(shi)要全面思索,不(bu)可(ke)一(yi)味追(zhui)求消費效(xiao)率。纖(xian)維(wei)股數(shu)增加(jia)(jia)后,在(zai)纏(chan)繞(rao)線型的穿插(cha)點和極孔(kong)切點處“架(jia)空(kong)”現象(xiang)將隨之加(jia)(jia)劇。使得(de)在(zai)架(jia)空(kong)部(bu)(bu)位的纖(xian)維(wei)與內襯之間構成孔(kong)隙。容(rong)器充(chong)壓時(shi),鋁內襯接(jie)受(shou)不(bu)了壓力的作(zuo)用將被擠入架(jia)空(kong)部(bu)(bu)位,嚴重影(ying)響容(rong)器的疲倦(juan)性(xing)能。纖(xian)維(wei)股數(shu)增加(jia)(jia)后,縱(zong)向纏(chan)繞(rao)層數(shu)相應(ying)減(jian)少(shao)(shao),包絡圓直徑的數(shu)目也將減(jian)少(shao)(shao),使得(de)纖(xian)維(wei)在(zai)頭(tou)部(bu)(bu)不(bu)能平衡散布,形成頭(tou)部(bu)(bu)強度降落。因而增股減(jian)層的措施(shi)應(ying)該(gai)謹慎采用。應(ying)用不(bu)當(dang)會形成制質量量降落。
2 、玻璃鋼(gang)容器 逐層遞加的(de)張力制度(du)
  纖(xian)(xian)維(wei)(wei)(wei)纏繞制(zhi)(zhi)品取得高強度(du)的(de)重要前提是(shi)使每(mei)束纖(xian)(xian)維(wei)(wei)(wei)遭(zao)到平均的(de)張(zhang)力(li),即容器(qi)受(shou)內(nei)壓(ya)時,一(yi)切纖(xian)(xian)維(wei)(wei)(wei)同(tong)(tong)時受(shou)力(li)。假若纖(xian)(xian)維(wei)(wei)(wei)有(you)松有(you)緊,則充壓(ya)時不能使一(yi)切纖(xian)(xian)維(wei)(wei)(wei)同(tong)(tong)時受(shou)力(li),這將(jiang)(jiang)影響纖(xian)(xian)維(wei)(wei)(wei)強度(du)的(de)發(fa)揮。張(zhang)力(li)大小也直接(jie)影響制(zhi)(zhi)品的(de)膠含量、比(bi)重和孔(kong)隙率。張(zhang)力(li)制(zhi)(zhi)度(du)不合理還會使纖(xian)(xian)維(wei)(wei)(wei)發(fa)作皺褶(zhe)、使內(nei)襯(chen)產(chan)生屈從(cong)等,將(jiang)(jiang)嚴重影響容器(qi)的(de)強度(du)和疲倦性能。
  纏(chan)(chan)繞張(zhang)(zhang)力(li)應該逐層遞加。這是由(you)于(yu)后纏(chan)(chan)上(shang)的(de)一(yi)層纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)由(you)于(yu)張(zhang)(zhang)力(li)作(zuo)(zuo)(zuo)用(yong)會使(shi)先(xian)纏(chan)(chan)上(shang)的(de)纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)層連同(tong)內(nei)(nei)襯(chen)(chen)一(yi)同(tong)發(fa)作(zuo)(zuo)(zuo)緊縮(suo)變(bian)形,使(shi)內(nei)(nei)層纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)變(bian)松。假若采用(yong)不變(bian)的(de)張(zhang)(zhang)力(li)制度(du)(du)(du),將會使(shi)容(rong)器(qi)上(shang)的(de)纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)呈(cheng)現內(nei)(nei)松外緊狀態(tai),使(shi)內(nei)(nei)外纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)的(de)初應力(li)有(you)很大差別,容(rong)器(qi)充壓時(shi)纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)不能同(tong)時(shi)平均受(shou)力(li)。嚴(yan)重者可(ke)使(shi)內(nei)(nei)層纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)產(chan)生皺褶、內(nei)(nei)襯(chen)(chen)鼓泡、變(bian)形等屈從(cong)狀態(tai)。這樣將大大降低容(rong)器(qi)強度(du)(du)(du)和疲倦性能。來用(yong)逐層遞加的(de)張(zhang)(zhang)力(li)制度(du)(du)(du)后,固然(ran)后纏(chan)(chan)上(shang)的(de)纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)對先(xian)纏(chan)(chan)上(shang)的(de)纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)仍(reng)有(you)削(xue)減作(zuo)(zuo)(zuo)用(yong),但因自(zi)身的(de)張(zhang)(zhang)力(li)較小,就和先(xian)一(yi)層被削(xue)減后的(de)張(zhang)(zhang)力(li)相同(tong),這樣就可(ke)保(bao)證一(yi)切纏(chan)(chan)繞層自(zi)內(nei)(nei)至(zhi)外都(dou)具有(you)相同(tong)的(de)變(bian)形和初張(zhang)(zhang)力(li)。容(rong)器(qi)充壓時(shi),纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)能同(tong)時(shi)受(shou)力(li),使(shi)得(de)容(rong)器(qi)強度(du)(du)(du)得(de)到進步。使(shi)纖(xian)(xian)(xian)(xian)維(wei)(wei)(wei)強度(du)(du)(du)能更好(hao)發(fa)揮。
3、玻(bo)璃(li)鋼(gang)容器 分層固化的(de)工(gong)藝制(zhi)度
  分層(ceng)固(gu)化的工藝辦法(fa)是這樣停止的。在內襯上先成型一定厚度的玻璃鋼殼體,使其固(gu)化,冷至室溫經(jing)外表打磨再纏(chan)繞(rao)第二次。這樣依此類推,直(zhi)至纏(chan)到滿足強度設計(ji)請求的層(ceng)數為止。
  厚壁(bi)容(rong)(rong)(rong)器(qi)的(de)(de)強度低于薄壁(bi)容(rong)(rong)(rong)器(qi),這一(yi)事實(shi)已從理論上得到(dao)了證明。隨著(zhu)容(rong)(rong)(rong)器(qi)容(rong)(rong)(rong)積的(de)(de)增(zeng)加(jia)(jia),壓力的(de)(de)進(jin)步,壁(bi)厚也(ye)隨之增(zeng)加(jia)(jia)。形成玻(bo)璃鋼(gang)(gang)厚壁(bi)容(rong)(rong)(rong)器(qi)與薄壁(bi)容(rong)(rong)(rong)器(qi)的(de)(de)強度差別。除(chu)力學剖析的(de)(de)緣(yuan)由外,從玻(bo)璃鋼(gang)(gang)容(rong)(rong)(rong)器(qi)制(zhi)造角度看還有以下幾點:
1)隨(sui)著容器厚度增(zeng)加,內外質量不平均性增(zeng)大;
2)隨著容器(qi)壁厚(hou)增加、纏(chan)繞(rao)層數增加,請求纖(xian)維的(de)(de)纏(chan)繞(rao)張(zhang)力愈來愈小,使整個容器(qi)中纖(xian)維的(de)(de)初(chu)張(zhang)力偏低,這將影響(xiang)容器(qi)的(de)(de)變形才(cai)能和(he)強度(du)。
   為(wei)有(you)效地發(fa)揮(hui)(hui)厚壁(bi)(bi)容(rong)(rong)器中的(de)纖(xian)維強度,分層(ceng)固化是(shi)一個有(you)效的(de)技術途徑。分層(ceng)固化的(de)容(rong)(rong)器,好象把一個厚壁(bi)(bi)容(rong)(rong)器變成(cheng)幾個緊(jin)緊(jin)套在(zai)一同的(de)薄壁(bi)(bi)容(rong)(rong)器組合體。在(zai)內(nei)壓(ya)作用下(xia),他們有(you)同一的(de)變形(xing),接受相同的(de)應力,而又(you)無層(ceng)與層(ceng)之(zhi)間的(de)約(yue)束,彼此能自(zi)在(zai)滑移。這樣就充沛發(fa)揮(hui)(hui)了(le)薄壁(bi)(bi)容(rong)(rong)器在(zai)強度方面的(de)優(you)越性。
  由于(yu)容器(qi)是(shi)分幾次固化(hua)的(de),所以纖維(wei)在(zai)容器(qi)中的(de)位置能及時得到(dao)固定,不致(zhi)(zhi)使(shi)纖維(wei)發作皺褶和松懈,使(shi)樹脂不致(zhi)(zhi)在(zai)層(ceng)間流失,從而進步了容器(qi)內外質量的(de)平均性。
4、玻璃(li)鋼容器 真空固化辦(ban)法
  玻璃(li)鋼容器(qi)在真空(kong)環(huan)境中加熱(re)固(gu)化,能(neng)夠(gou)進步(bu)強(qiang)(qiang)度10%以(yi)上(shang),真空(kong)固(gu)化是進步(bu)容器(qi)強(qiang)(qiang)度的(de)有(you)效途(tu)徑(jing)之一(yi)。容器(qi)在制造(zao)過(guo)程(cheng)中,尚有(you)局部殘(can)存的(de)溶(rong)劑和其他低(di)分子物,在常壓(ya)下(xia)不能(neng)完(wan)整除去,這(zhe)些殘(can)存的(de)低(di)分子物附著于樹脂!玻璃(li)纖維界面上(shang),阻礙樹脂與玻璃(li)纖維的(de)結(jie)實(shi)粘(zhan)結(jie),因此(ci)影(ying)響容器(qi)強(qiang)(qiang)度。采(cai)用真空(kong)固(gu)化辦法可使低(di)分子物揮發得(de)較為完(wan)整,使玻璃(li)鋼愈加致(zhi)密。因而能(neng)進步(bu)容器(qi)強(qiang)(qiang)度。
  真(zhen)空(kong)固(gu)化(hua)(hua)(hua)對粘結(jie)劑有嚴厲的請求(qiu)。粘結(jie)劑中的固(gu)化(hua)(hua)(hua)劑在減壓(ya)狀態下應不易揮發(fa),否則將會使固(gu)化(hua)(hua)(hua)劑揮發(fa)損失過(guo)大,使制(zhi)品固(gu)化(hua)(hua)(hua)不完整,反而降(jiang)低強(qiang)度(du)。采用樹(shu)脂型(xing)固(gu)化(hua)(hua)(hua)劑或用“B”階樹(shu)脂時,用真(zhen)空(kong)固(gu)化(hua)(hua)(hua)辦法能得到較理(li)想的結(jie)果。

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